异型工业毛刷辊顾名思义是属于外型特异的工业毛刷条的一种，一般以45#钢或201#、202#、304#不锈钢为轴制作而成的。
制作异型工业毛刷条时首先将钢轴裁切成合适尺寸，上机床车出毛坯，通过焊接、补强、较直，再经过车床制作出辊芯雏形；然后根据不同要求，分别在辊芯雏形外进行套管或放入模具直接注塑，这样一条异型工业毛刷辊辊体的基本形状就已经形成了。
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最后，异型工业毛刷条的整个加工程序包括：车轴、套管（浇注）、采眼、栽毛(栽毛可用机械栽毛和纯手工栽毛)、平毛。
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